FAB Composite Insulated and Decorative Integrated Panel (Ultra-Thin Stone-Effect Finish)
The FAB composite thermal insulation and decorative integrated panel (ultra-thin stone-look finish) is an integrated exterior wall system panel pre-fabricated in the factory through the composite molding of an ultra-thin stone-look finish layer, an insulating core material, and a reinforcing protective layer.
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FAB Composite Insulated and Decorative Integrated Panel (Ultra-Thin Stone-Effect Finish)
The FAB Composite Insulated and Decorative Integrated Panel (ultra-thin stone‑like finish) is an integrated exterior wall system panel pre‑fabricated in the factory through the composite molding of an ultra‑thin stone‑like finish layer, an insulating core material, and a reinforced protective layer. This product combines thermal insulation, aesthetic decoration, fire resistance, water resistance, and weather‑ and durability‑resistance. The finish layer employs an ultra‑thin stone‑like coating process that faithfully replicates the texture and color of natural stone, while the insulation layer can be configured with high‑performance materials such as graphite‑enhanced polystyrene boards, extruded polystyrene boards, or rock wool. Together, it delivers both insulation and decorative finishing in a single step, making it a premium, energy‑efficient building material that replaces traditional dry‑hung stone cladding and thin‑coat plaster systems.
Performance Metrics
System fire performance: Class A / Class B1 (customized according to core material)
Thermal conductivity: ≤0.033 W/(m·K)
Weather resistance of the finish layer: ≥1000 h, with no chalking, cracking, or discoloration.
Tensile bond strength: ≥0.15 MPa (to the substrate)
Wind-pressure resistance: ≥5.0 kPa
Freeze–thaw resistance: ≥30 cycles with no delamination or spalling.
Surface water absorption: ≤0.5%
System service life: ≥25 years
Scope of Application
1. Exterior wall insulation and decoration for high-end residences, villas, and townhouses.
2. Facade renovation of office buildings, hotels, and commercial complexes.
3. Exterior wall systems for public buildings such as hospitals, schools, and venues.
4. Energy-efficient renovation and aesthetic enhancement of exterior walls in older residential communities.
5. Prefabricated buildings and exterior envelope systems for steel‑structure buildings.
Product Advantages
Integrated construction: thermal insulation and decorative elements are prefabricated at the factory, with dry‑process installation on site, reducing the construction schedule by more than 50%.
Stone‑like texture: The ultra‑thin stone‑effect finish boasts exceptional realism while weighing only one‑fifth of natural stone, thereby reducing structural loads.
System Safety: A dual-fixation system combining adhesive anchoring and mechanical fastening delivers excellent wind-pressure resistance, anti‑delamination performance, and seismic resilience.
Weather and Durability: The finish is UV‑resistant, acid‑rain resistant, fade‑proof, efflorescence‑free, and free from delamination.
Energy-efficient and high-performing: Continuous thermal insulation with no thermal bridges significantly reduces HVAC energy consumption, meeting stringent energy-efficiency standards.
Excellent cost-effectiveness: the overall construction cost is lower than that of stone curtain wall systems, and the long-term maintenance costs are extremely low.
Instructions for Use
Substrate Preparation: The substrate shall be smooth, solid, and free of delamination and oil contamination, with a flatness tolerance of ≤5 mm per 2 m.
Line layout and grid division: Establish horizontal and vertical control lines according to the layout plan, and determine tile positions and joint widths.
Adhesive application: Use a dedicated bonding mortar and apply it using the dot‑frame method, ensuring a bond area of at least 60%.
Install the support brackets: Mount two stainless steel angle brackets on each panel.
Joint treatment: Fill the joint with foam strips and apply a weather‑resistant sealant, ensuring a smooth, continuous, and watertight seal.
Finished‑product protection: Clean the panel surface, remove the protective film, and complete the installation upon successful acceptance.
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E-Mail：bangyuanjiancai@163.com
Address: No.17 Kunming Road, Economic Development Zone, Linyi City, Shandong Province
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